Industrial dual-infeed palletiser
KP-40 Duo
Two packing lines feed one robot. Dual-pick gripper, two pallet stations and an HMI with stored patterns – built for sites that palletise two mid-speed lines by hand today.
Layout
5.2 × 4.6 m, two infeeds, two pallet stations
Both lines enter from one side; full pallets leave towards the forklift aisle. The guarded area includes the robot reach and both pallet exits.
Specification
Spec sheet
- Robot
- 4-axis palletising robot, 40 kg payload
- Rated rate
- 12 cycles/min × 2 cases = 24 cases/min
- Max case weight
- 25 kg (dual pick ≤ 12.5 kg per case)
- Infeeds
- 2 independent lines, each with accumulation and case turning
- Pallet stations
- 2, for EUR (1200 × 800) and industrial (1200 × 1000) pallets
- Stack height
- up to 2,000 mm including pallet
- Footprint
- 5.2 × 4.6 m, height 3.1 m
- Changeover
- ≈ 8 min, recipe + manual gripper swap
- Pallet patterns
- up to 200 stored; new patterns built on the HMI without programming
- Guarding
- Fenced cell, light curtains at pallet exits
- Environment
- Dry and chilled zones, IP65 design, 2–35 °C
- Products
- Corrugated case (RSC), Shrink-wrapped tray, Reusable plastic crate, Bag or sack
- Options
- Slip-sheet dispenser, pallet dispenser, label check, stretch-wrapper handover
Demonstration values of a fictional company. Not a quotation or certified specification.
What it is for
Fits when…
- ✓
Two lines, one cell
Two lines at 6–12 cases/min each that are palletised by hand today.
- ✓
Mixed formats
Cases, shrink trays and crates on the same cell, with a gripper swap.
- ✓
Chilled area
Dry or chilled dispatch areas. For washdown zones see KP-HX.
- ✕
Not for
Three lines or more than 24 cases/min: see KP-120 Line.
Neighbours in the range
KP-40 against the others
| Spec | KP-20 Compact | KP-40 Duo | KP-HX Hygienic | KP-120 Line |
|---|---|---|---|---|
| Payload | 20 kg | 40 kg | 60 kg | 180 kg |
| Cases/min | 8 | 24 | 20 | 48 |
| Lines | 1 | 2 | 1 | 3 |
| Footprint | 10.2 m² | 23.9 m² | 20.2 m² | 42.0 m² |
| Changeover | ≈ 4 min | ≈ 8 min | ≈ 10 min | ≈ 5 min |
| Hygiene | Dry zone, IP54 design | Dry and chilled zones, IP65 design | Washdown zone, IP69K design intent | Dry and chilled zones, IP65 design |
Next step
Check it against your line
A line assessment checks case data, peak rate, floor and patterns before anything is quoted.